Stone Crushing Equipment

Abstract

Stone Crushing Plant Actual Case Recently, Our client decides to invest in a state-of-the-art Stone Crushing facility. The challenge was to increase rock production by 50% while simultaneously meeting local Department of Transportation sp…

Stone Crushing Plant Actual Case

Recently, Our client decides to invest in a state-of-the-art Stone Crushing facility. The challenge was to increase rock production by 50% while simultaneously meeting local Department of Transportation specifications. The call for bids asked for a turnkey delivery that included everything from planning the production flow to installing the stone crushing plant.

SBM responded by developing an overall design that the correct stone crushing equipment to meet the design criteria is incorporated. The stone crushing equipment is designed to be automated and operated by a person in a control tower in the secondary stone crushing plant. Based on the level of engineering expertise and detail of the proposal, the customer chose SBM.

New Stone Crushing Equipment

SBM supplies a PE500×750 jaw crusher for primary stage, a HPC220 cone crusher for lower secondary and two HPC400 cone crushers for tertiary crushing.

The site of the secondary and tertiary stone crushing equipment, along with conveyor belts, is 600 feet (183 meters) long and 135 feet (41 meters) wide. The primary stone crushing equipment is located about a mile and a half (a little less than a mile) of the secondary stone crushing plant. The distribution of the stone crushing plant was designed to use more efficiently the company area is available for processing.

Fiber Optic Installed

An important part of the stone crushing plant was the development of a computer operating system tied together with a fiber optic cable, allowing the primary stone crushing plant to be controlled by the secondary stone crushing plant operator. SBM worked with the client and an integrator to install a system that became the eyes by the operator.

In addition to monitoring equipment, automated monitoring both the statistics of the quarry. Reports can be produced with the number of hours of crushers have run, how much there was downtime, tons of each product produced per day, tonnage stone crushing plant primary and secondary total per day and other data statistics that allows stone crushing plant managers to make effective decisions, stone crushing plant management.

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